BYD Issues Massive Recall: 115,000 EVs Over Critical Battery Issue

The global electric vehicle market has been shaken as BYD, one of the world’s leading EV manufacturers, announced the largest recall of over 115,000 cars due to a battery design flaw. This recall affects multiple BYD models sold worldwide, including electric sedans and SUVs. According to BYD, the defect could lead to battery overheating under certain conditions, raising safety concerns. While no accidents have been reported so far, the company is urging customers to get their vehicles checked immediately.

For India, where BYD is slowly expanding its EV presence, this recall is significant. Buyers and enthusiasts are closely monitoring updates, as safety is a top priority for first-time EV adopters. The recall demonstrates the challenges of rapid EV adoption, balancing innovation with reliability.

What Happened? Inside the Recall

The BYD largest recall of over 115,000 cars stems from a design issue in the battery assembly. Internal cell placement could lead to overheating in extreme conditions. BYD clarified that this defect does not impact the vehicle’s performance under normal driving but could pose safety risks if left unaddressed.

Affected models include BYD Seal EV, Tang EV, and several other international variants. BYD has committed to replacing or repairing the faulty battery components free of charge. The company has also established dedicated service centers and hotlines worldwide to ensure a smooth recall process.

This recall highlights the growing pains of the EV industry as automakers scale production rapidly to meet rising demand. Indian EV buyers should stay informed and follow official notices closely to avoid any inconvenience.

How BYD is Handling the Situation

BYD has taken swift action to protect its brand image and consumer safety. Customers are advised to avoid fast charging or leaving the vehicle plugged in for long periods until inspection. The company also recommends parking in well-ventilated areas and contacting BYD service centers immediately.

In India, local dealerships are coordinating with the manufacturer to reach out to registered owners. While this recall could cause slight delays in deliveries for upcoming models, it is a proactive measure that aims to maintain trust in the BYD brand. Safety has been prioritized, and the company is focused on resolving the issue efficiently.

Battery Safety Tips for EV Owners

Global EV Industry Impact

The BYD largest recall of over 115,000 cars serves as a wake-up call for the EV industry. As EV adoption accelerates in India and globally, manufacturers face the challenge of ensuring battery safety while scaling production. Experts say recalls like this are part of the learning curve for mass-market EV production.

Despite the recall, BYD’s quick response is expected to minimize reputational damage. For Indian consumers, it reinforces the importance of understanding warranty policies, battery health, and official recalls before investing in an EV.

What Buyers Should Do

BYD owners should follow these steps to stay safe and informed:

• Avoid fast charging until the battery is inspected.

• Park in ventilated areas and avoid extreme heat exposure.

• Contact authorized BYD service centers for battery replacement or inspection.

This recall also highlights the need for consumer awareness in the EV segment. Buyers should track manufacturer notices and ensure their EVs are updated with the latest safety fixes.

NEW: 🚨 #BYD recalls 115,783 Tang & Yuan Pro EVs in China,motor controller design flaws in Tang and battery seal risks in Yuan Pro prompt largest recall to date. pic.twitter.com/xes3mepcPd

— ConsciousInk (@ink_conscious) October 17, 2025

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